Turn-Key Solutions for Automatic Rice Flour Processing

Customization: Available
After-sales Service: Online Support
Warranty: One Year Manufacturer Warranty

Product Description

Basic Specifications

Model NO.
MD-P0102
Application
Flakes, Flour
Voltage
220V
Certification
GB
Turn-Key
Baby Food Machinery
Boiler Capacity
2tons/Hour Steam for 10tons/Day Flour
Power Supply
100kw
Transport Package
Container
Specification
TBD
Trademark
MADE
Origin
Changzhou
HS Code
8419399090

Industrial Automation Solutions

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Specializing in drum dryers, food processing machinery, and packaging machines, providing solutions tailored to specific industrial needs. The mainstay is a comprehensive production line engineered for creating flour and flakes from rice, wheat, potato, yam, and more.

Core Process Flows

1. Rice and Wheat Flake Line: Turns rice and wheat into flakes that can be combined with hot water to produce instant food for infants. Process includes raw material rinsing, slurry formation, drum dryer baking, and final packaging.

Automatic Rice Flour Processing

2. Potato and Yam Flake/Powder Line: Produces ready-to-use raw materials for mashed potatoes. Includes washing, skin steaming, peeling, slicing, blanching, steam cooking, drum dryer baking, and packaging.

Potato Powder Production Line

Project Planning & Requirements

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Throughput: Commonly used daily capacity is about 10-12 Tons per day.
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Budget: Rice/wheat lines typically range from $100K to $300K; Potato/yam lines range from $300K to $800K.
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Infrastructure: Requires approx. 120m x 20m shop space and a 4T/h boiler capacity for 10T daily output.
Power: Electrical power capacity of 150 kW is expected for potato production lines.
Key Parameters Throughput (kg/hr) Floor Space Required Boiler Capacity (T/H) Power Supply (kW)
Drum Dryer Cylinder Φ2000mmX4000mm 400 120mX20m 4 (Potato) / 2 (Rice) >150
Drum Dryer Cylinder Φ2000mmX5000mm 500 120mX20m 5 (Potato) >180

System Breakdown

1. Preprocessing & Pulverizing System

Features automatic rice washing (400L), water mill pulverizing, and dust elimination. Ensures no material leakage during grinding with controllable duration.

Pulverizer System
Material Handling

2. Pulping & Mixing System

Utilizes 900L storage buckets and jacketed kettles (304 stainless steel). Includes automatic supply via rotor pumps and frequency converters.

Pulping System
Mixing Bucket

3. Advanced Baking System

The heart of the line featuring Drum Dryers with precise speed control, auxiliary supporting equipment, and automatic water transmission for condensate discharge.

Drum Dryer
Baking Mechanism
Control System

4. Postprocessing & Packaging

Includes preliminary crushing, forming machines for granulated products, and vacuum feeding systems followed by measurement and sealing.

Forming Machine
Packaging System

Technical Parameter Tables

Model Main Component Dimensions (mm) Power (kW) Weight (kg) Yield
1530 Drum Dryer System 6000*3200*4500 15 9000 5-6 Tons
1730 Drum Dryer System 6000*3200*4500 18.5 13700 6-7 Tons
1740 Drum Dryer System 7000*4200*4500 18.5 21800 7-8 Tons
2040 Drum Dryer System 7000*4200*4500 18.5 24700 8-10 Tons
2050 Drum Dryer System 8000*4200*4500 18.5 28800 10-12 Tons

Key Advantages

  • Innovative R&D: Technical team led by experienced scientists from Fortune 500 backgrounds.
  • Deep Experience: Over 40 years of industrial expertise as a preferred supplier.
  • Customized Design: Equipment built specifically to customer demands and applications.
  • Competitive Pricing: Significant cost advantage compared to overseas peers while offering more value-added services.
  • Quality Support: Full English documentation and on-time delivery.

Frequently Asked Questions

What is the primary function of the Drum Dryer?
It is widely used to dry rice flour, oatmeal, alpha-starch, and potato flakes. It also processes sticky materials for the chemical, pharmaceutical, and feed industries.
Can one system handle multiple types of products?
Yes, while rice flour systems can be independent, rice flakes and oatmeal can often utilize the same drum dryer system.
What is the expected budget for a full production line?
Typically, a rice or wheat production line ranges between $100K and $300K, while potato and yam lines range from $300K to $800K depending on capacity.
What kind of infrastructure is required?
You need a shop space of approximately 120m x 20m, a boiler with 4T/h capacity, and an electrical supply of at least 150 kW.
What finished product forms can the system produce?
The system is versatile and can produce finished products in the form of sheets, powders, or pellets depending on the post-processing configuration.
Do you provide international shipping standards?
Yes, products are packed in standard export fumigation-free crates and pallets suitable for container shipping.

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