Product Description
Upward Continuous Casting Production Line
This exceptional upward continuous casting production line is meticulously engineered to produce high-conductivity, oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer dimensions and mechanical clamping wheel, it effortlessly adapts to create flat products with diverse cross-section specifications, catering to a wide array of production needs.
The robust continuous casting production line is an intricate assembly, featuring a large, three-in-one body furnace, a state-of-the-art continuous casting machine, a precision guide frame, advanced speed tracking technology, double-rod wire coiling machines, an efficient water cooling system, precise temperature measuring systems, and a sophisticated copper liquid level tracking system.
Working Process
The production journey begins with raw electrolytic copper fed sequentially into the melting furnace. This molten marvel transitions to the holding furnace, then into the crystallizer, where it takes form as a copper rod. The rod is guided upward through a traction device, advancing to the output frame, and then to the wire separating frame. The rod is then synchronized with an automatic tracking device that controls coiling speed before it is elegantly coiled in circles by the coiling machine.
Our Distinctive Advantages
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Ensuring superior quality, our copper rods boast an oxygen content below 10ppm.
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Complete functionalities and well-calibrated technical parameters enable seamless automatic PLC control.
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Advanced temperature measurement and control functions elevate production precision.
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Equipped with state-of-the-art monitoring and alarm systems for melting furnace parameters.
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Adjustable crystallizer size with a stainless steel (304) cooling water distribution system.
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Real-time operational data displayed on a large 10-inch monitor platform.
Frequently Asked Questions
Q1: What materials can this continuous casting line process?
A: The line is specifically designed to produce high-conductivity, oxygen-free copper rods, copper tubes, and copper strips with various cross-section specifications.
Q2: What is the oxygen content of the finished copper rods?
A: Our advanced casting technology ensures superior quality with an oxygen content significantly below 10ppm.
Q3: Is the production process automated?
A: Yes, the production line features a sophisticated PLC control system and a 10-inch monitor platform for seamless, real-time automatic operation and data monitoring.
Q4: Can the casting speed be adjusted?
A: Absolutely. The casting and traction speed is adjustable between 0-2500mm/min to suit different production requirements.
Q5: What safety features are included in the furnace design?
A: The furnaces are equipped with digital displays and protective alarms for overload, overvoltage, and grounding issues to ensure maximum operational safety.
Q6: Do you provide installation and training services?
A: Yes, we offer comprehensive turnkey solutions including equipment selection, production technology consultation, installation, commissioning, and staff operation training.
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